ERP – MANUFACTURING

The R4 manufacturing modules are designed for both discrete and process manufacturing with special emphasis on:

  • Lot and serial tracking
  • Unlimted indented formulations and bill of material
  • Capacity Management
  • Make to order
  • Production Work Orders
  • MRP (Material Requirements Planning)
  • Repetitive manufacturing
  • Engineer to Order
  • Make to Stock
  • Sequencing


Manufacturing Design

(Bill of Materials/Formulas)

  • Costed bill of materials
  • Automatic calculation with cost entry
  • User defined & easy data entry
  • Outside processing tracked
  • Indented BoM with unlimited levels
  • Complete sub-assembly support
  • Phantom support
  • Source compare
  • Cost roll-up

Production

  • Automatic inventory/lot allocation if desired
  • Produces labor reports by employee, work order, operation, and work center
  • Variance reporting
  • Dispatch list by operation
  • Production work orders
  • WIP tracking & costing
  • Component Inventory control
  • Backflushing & kanban supported
Materials Requirement Planning (MRP)

Materials Requirement Planning (MRP)

  • Fully Integrated to all other modules
  • Pegs requirements to next or top-level assembly
  • Supports phantoms
  • User defined planning periods (unlimited)
  • Exception reporting
  • Bar Code Compatible
  • Demand generated from orders & forecasts
  • User infinite backward scheduling logic
  • Infinite Planning

Capacity Management

  • Maximize Manufacturing Efficiencies
  • Full utilization of all resources
  • Check on availability without running MRP
  • What if capabilities
  • Work Center Control
  • Machine Control
Capacity Management

Don’t take our word for it

See what our customers are saying

Founded in 1965, Smith Optics has become synonymous with innovative, durable, top-quality products in the eyewear, goggle, and helmet market. Smith Optics products are sold in more than 50 countries through specialty and sporting goods stores. Headquartered in Idaho, with centers in Padua, Italy, and Quebec, Canada, and the warehouse and distribution center in Clearfield, Utah.

“With WISE we broke a single day shipping record the first week in operation followed by breaking a single month record with outbound orders the second month in operation. Going Live in our peak season was a challenge only made possible because of the dedicated Royal 4 staff and the great people here at Smith Optics”

Scott Patten

Plant Manager, Smith Optics

PVH has evolved from its 1881 roots to become a diversified global company with over $8.2 billion in revenues. Phillips Van Heusen provides a diversified portfolio of brands including Calvin KleinTommy HilfigerVan HeusenIZODARROW, and Speedo and markets them globally.

“We are happy with Royal 4. We have used their ERP for 27 years and upgraded along the way. We have used the WISE WMS system for several years. Our users like the screens because they have abundant data on them and they are fast. Like any software, we have had to adjust some things along the way but the working relationship with R4 is the best one we have when you look at all of our vendors”.

Bob Bolger

Vice President of Technology, Phillips Van Heusen

Jel Sert was founded in 1926 in Chicago and remains one of the few privately held family-owned companies in America. For nearly 90 years generations of families have enjoyed Jel Sert products which include Royal Pudding, Jolly Rancher, Otter Pops, Fla-Vor-Ice, Wylers Beverages, Wylers Italian Ice, Kool Pops and many other well-known brands sold worldwide.

“There are two things I look at when reviewing software systems – functionality and after-the-sale support.  The WISE warehouse management system has provided superior functionality to our Distribution group since 2002. Royal 4 is the “gold standard” I use for evaluating vendor support – they are simply outstanding”. 

Wil Henry

Director of IT, Jel Sert

Metraflex Manufactures the innovative Metraloop® expansion loop for thermal expansion and seismic movement, the Cablesphere® expansion joint, and the Suction Diffuser Flex and VaneFlex™ flow conditioning joints, Metraflex makes a variety of engineered piping products including expansion joints, expansion compensators, flow meters, wall penetration seals, pipe guides, pump connectors, strainers, valves and more.

“Metraflex has been a successful business partner with Royal 4 for over 18 years. The WISE and R4 ERP system has increased our efficiency immeasurably. A few years ago, we wanted to see what was available in the newest supply chain marketplace. After much due diligence, we realized that we had the best with Royal 4 and recently upgraded to their newest version.” “During all these years, Royal 4 has responded quickly and efficiently to all of our issues and has kept up with the latest supply chain technologies. Metraflex will recommend the Royal 4 solutions without reservation.”

Walter Blazej

MIS Director, Metraflex