ROYAL 4 SYSTEMS – AUTO PARTS MANUFACTURING SOFTWARE EXPERTS

Royal 4, the leader in Enterprise Resource Planning and Warehouse Management Software introduces our Auto Parts Manufacturing Software Solution. After decades of working with our customers in the auto manufacturing industry, we have tailored our system to meet the critical demands of top companies worldwide.

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We bring a tightly integrated solution set with a complete suite of Enterprise Modules as well as a sophisticated WMS
Royal 4 modules are not only tightly linked from a data perspective but in terms of interface and accessibility as well
Royal 4 enables the user to build/configure a “best solution” for your requirements
Royal 4 Solutions have been built to enable a complete and easy integration of all modules
Royal 4 ERP and WISE Integrate to provide the user, a complete Enterprise-Wide Solution
Our solutions scale with your growth and modules can be added when needed and enable a configured solution
Royal 4 Utilizes the latest Integration Methodologies and provides exceptional integration capabilities for your required existing investments
Runs on all popular operating systems
Interface with any database management system

Supply Chain Management

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Fabrication Design

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Production Activity Control (PAC)

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WISE Automotive Sequencing

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Cost Control Reporting

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WISE Material Handling

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Product Structure Maintenance

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Mitsubishi Motor Sales

“The Parts Distribution Centre of Mitsubishi Motor Sales of Canada, Inc. chose Royal 4’s supply chain solution after carefully evaluating other systems in the market. Royal 4 Systems project managers and go live support team were at our facility before during and after we went live.”

Tire’s Warehouse

“We needed an automated WMS system to help us solve problems with our inventory control, performance levels within our warehouses, and space utilization issues in multiple locations. Royal 4 worked with our IT team to ensure a smooth integration with our Navision ERP system.”

Colony Tire

“The entire process was streamlined to meet the high transactional volumes, improve order fill rates and better serve customers. In addition, we have realized a 99% inventory accuracy rate and can better meet customer expectations with significant, accuracy and service improvements.”

ROYAL 4 WISE WMS SOLUTION – AUTO PARTS MANUFACTURING SOFTWARE

Unique in our ability to coordinate material/inventory flows and streamline material handling and direct material handlers.

Supply Chain Management

Manufacturer/Distributors often overlook material synchronization.

Auto Parts Manufacturer/Distributors often overlook material synchronization and handling and focus on production processes and equipment. But, when internal material flows are not optimized, the lack of coordination between production and distribution requirements can often reduces the very efficiency of the production equipment. The automation of material tracing, tracking, disposition, storage, and handling systems used in industrial operations can significantly reduce costs, increase productivity, and create a safer, more ergonomic production environment when aligned with other enterprise systems.

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Fabrication Design

Controlling fabrication begins with the synchronization of materials.

Controlling fabrication or film processing begins with the synchronization of materials into the production or fabrication environment by delivering just in time (JIT) or Just in Sequence (JIS) material flow. Once the raw materials, parts or ingredients are in process, complete tracking of Work in Process (WIP) can make tracing and tracking orders and profitability significantly easier.

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Productivity Activity Control (PAC)

Production Activity Control modules are delivered embedded in the concurrent licensing model for WISE.

Production Activity Control provides an improved monitoring of fabrication or transformation processes common to manufacturers in the automotive aftermarket. Improve Productivity: See which materials have an unusual waste factor. Monitor the performance of employees and their managers, direct vs. overhead labor, and variances by work center or operation. Reduce clerical costs. No need to reenter the transactions of the shop floor to obtain accurate cost accounting, inventory tracking, and efficiency calculations. Improve quality. Centralize up to date bill of materials with routings automatically transferred to the work order, and print with unlimited instructions. Effective communications translate into fewer errors and immediate correction.

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WISE Material Handling

Royal 4 Systems is unique in our ability to coordinate material/inventory flows and streamline material handling and direct material handlers.

Materials and inventory include Work in Process or WIP, raw material, purchased parts from suppliers-warehoused on-site or off-site, and semi-finished inventory residing at a feeder production line or work cell. WISE is able to trace, track, facilitate and monitor inventory to be delivered to the right location at the needed time to complete production or fulfill an order. WISE also provides visibility to orders, inventory, resources and quality statuses-on the same platform-while providing alerts and alarms for issues resolution. This allows customers to proactively address problems in receiving, the warehouse, and better manage inventory re-allocations, shortages, and quality holds while reducing the impact on mainstream operations.

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Product Structure Maintenance

Search for an item or component by name. Display existing revisions by effective date with associated revision and drawing numbers. An unlimited number of components are allowed per manufactured item.

Know the quantity used in a component’s unit of measure, along with the scrap factor or copy duplicate information from another item or revision level. Use the product structure inquiry to view up to the minute statistical data about product structures. Search by name for a parent item. Display existing revisions by effective and expiration date with revision ID. Display existing routings to facilitate maintenance. An unlimited number of operations are allowed per parent item. Operations are tagged to the corresponding components. Work center, machine, setup time, number of pieces per hour for inside jobs, cost per unit for outside processes. Unlimited instructions are allowed.

More: WISE Product Structure

Cost Control Reporting

Improve management, and cost control with better data & reporting.

With WISE, you’ll have the key historical data you need to establish your standard cost for purchased parts, and you’ll also know when finished goods are affected by a sudden price change or shortage of raw materials. Multilevel or single level reporting is standard. Find out where a component or raw material is used, based on a specific date or list all revisions. Navigate through the hierarchy of the product structures to show how much go into each level and, finally, into each finished product. Quantities are extended so you can see the importance of this item to the finished items. Establish your standard cost for purchased parts for the upcoming period and know the resulting cost of manufactured items. See the effect of price increases or decreases before establishing your list prices.

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